基于响应面法的风积沙混凝土复合减缩剂配合比优化及性能研究

    Optimization of mix proportion and performance research of composite shrinkage-reducing agent for aeolian sand concrete based on response surface methodology

    • 摘要: 为解决全风积沙高性能混凝土因低水胶比、无粗骨料导致的早期高收缩及随之而来的强度劣化问题,研究通过响应面法设计并优化出一种可实现“减缩-增强”协同效应的三元复合减缩剂。以二乙二醇单丁醚(DGBE)、2-氨基-2-甲基-1-丙醇(AMP-15)和三异丙醇胺(TIPA)为关键组分,基于Box-Behnken试验设计原理,构建了以28 d收缩率、抗压强度和抗折强度为响应值的二次多项式回归模型。模型可靠性通过方差分析与试验验证进行确认。结果表明:所建立的3个响应模型预测精度高,相关系数(R2)分别为0.9831,0.9876,0.9811。多目标优化得出复合减缩剂的最优配比为:DGBE 1.4%,AMP-15 1.1%,TIPA 0.7%。验证试验表明,该配比下混凝土的28 d收缩率降至597.3×10-6,抗压与抗折强度分别达103.3,21.1 MPa,预测误差均小于5%。溶液性能测试表明,该复合剂能将孔溶液表面张力显著降至41.5 mN/m,并使溶液-孔壁接触角增大至37.8°,从机理上解释了其优异的减缩效能。研究的高效三元复合减缩剂不仅显著降低了全风积沙高性能混凝土的收缩开裂风险,而且补偿了单一减缩剂带来的强度损失,为全风积沙高性能混凝土外加剂的协同设计与性能调控提供了理论依据和数据支持。

       

      Abstract: To address the issues of early-age high shrinkage and the consequent strength deterioration in fully aeolian sand-based high-performance concrete, which arise from its low water-to-binder ratio and absence of coarse aggregate, this study designs and optimizes a ternary composite shrinkage-reducing agent (SRA) with synergistic "shrinkage reduction and strength enhancement" effects using the response surface methodology (RSM). With diethylene glycol monobutyl ether (DGBE), 2-amino-2-methyl-1-propanol (AMP-15), and triisopropanolamine (TIPA) as key components, a quadratic polynomial regression model is constructed based on the Box-Behnken experimental design principle, taking the 28-day shrinkage rate, compressive strength, and flexural strength as response variables. The reliability of the model is confirmed through analysis of variance and experimental validation. The results indicate that the three established response models exhibit high predictive accuracy, with correlation coefficients (R2) of 0.9831, 0.9876, and 0.9811, respectively. Multi-objective optimization yields the optimal formulation of the composite SRA: DGBE 1.4%, AMP-15 1.1%, and TIPA 0.7%. Validation experiments demonstrate that, with this formulation, the 28-day shrinkage rate of the concrete is reduced to 597.3×10-6, while the compressive and flexural strengths reach 103.3 MPa and 21.1 MPa, respectively, with all prediction errors below 5%. Pore solution performance tests reveal that the composite agent significantly reduces the surface tension of the pore solution to 41.5 mN/m and increases the solution-pore wall contact angle to 37.8°, providing a mechanistic explanation for its excellent shrinkage-reducing efficacy. The high-efficiency ternary composite SRA developed in this study not only significantly mitigates the risk of shrinkage cracking in high-performance concrete with fully aeolian sand replacement but also compensates for the strength loss associated with single-component SRAs, thereby providing a theoretical foundation and data support for the synergistic design and performance regulation of admixtures for fully aeolian sand high-performance concrete.

       

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