基于薄膜压力传感器压缩气体爆炸压力的研究

    Explosion pressure of compressed gas based on thin-film pressure sensors

    • 摘要: 传感器在监测地下结构(如隧道、地铁、矿洞等)的气体爆炸灾害方面发挥着重要作用,准确测量压缩气体爆炸过程对于评估工程防护结构的爆炸毁伤情况至关重要。本研究提出了PVDF薄膜极化-边缘去极化的加工方法,制备了具有均匀敏感区域且能粘贴于地下结构不规则表面的PVDF薄膜压力传感器,并利用自制传感器标定装置和分离式霍普金森杆标定装置对其进行标定。为进行对比分析,实验在空气中利用气球瞬间爆炸模拟爆炸场景,并通过调整气球的厚薄来控制爆炸的强度,同时控制爆炸点的位置来研究压缩空气场的爆炸压力。试验证明:自制传感器标定装置和分离式霍普金森杆标定装置对PVDF传感器标定结果基本一致,线性拟合度都达到了0.95以上;PVDF传感器能够准确捕捉压力变化,还原爆炸冲击过程,在测量压缩气体爆炸中表现出高响应速度和稳定性,且优于商用压电陶瓷传感器。

       

      Abstract: Sensors play a crucial role in monitoring gas explosion hazards in underground structures such as tunnels, subways and mine shafts. Due to the complexity of compressed gas explosion test environments and the irregularity of sensor installation surfaces, accurately measuring compressed gas explosion parameters is essential for assessing the explosion damage to engineering protective structures. Therefore, a uniform PVDF thin-film pressure sensor is developed using a polarization-edge depolarization method, and it is calibrated using a self-made sensor calibration device and a split Hopkinson pressure bar (SHPB) calibration device. For comparative analysis, the experiments are conducted to simulate explosion scenarios using instantaneous explosions of compressed gas balloons in the air, with the explosion intensity controlled by adjusting the thickness of the balloons. Additionally, the position of the explosion point is controlled to study the explosion pressure in the compressed air field. The experimental results demonstrate that the calibrated results of the PVDF sensor obtained using the self-made sensor calibration device and the SHPB calibration device are basically consistent, with linear fitting degrees exceeding 0.95. The PVDF sensor can accurately capture pressure changes and reconstruct the explosion shock process, exhibiting high response speed and stability in measuring compressed gas explosions. It performs better than the piezoelectric ceramic sensors in this regard.

       

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