曲线矩形顶管造曲机制及其方向控制力学模型

    Curvature-Forming Mechanism and Thrust Control Mechanical Model for Curved Rectangular Pipe Jacking

    • 摘要: 曲线矩形顶管造曲机理与方向控制是制约该技术发展的关键理论难题。本文提出了一种基于铰接式多联矩形掘进机结构与刀盘超挖协同造曲方法,建立了曲线顶进中掘进机前后盾体与地层的相互作用力学模型,实现了偏转角、地层反力与方向控制千斤顶顶力的动态精准计算。通过案例试算,系统分析了曲线半径、覆土深度、土体内摩擦角、地层抗力系数及力臂长度等关键参数对顶力分配的影响机制,验证了模型的合理性与适用性。结果表明:增大土体内摩擦角或减少覆土深度可显著降低顶力峰值;增加地层抗力系数或减小曲线半径则显著增大外侧顶力;当曲线半径小至一定阈值时,内侧顶力由正转负,掘进机由“双侧顶推”转为“外侧顶推-内侧牵拉”模式。本研究为曲线矩形顶管施工的精准控制与装备优化提供了理论依据。

       

      Abstract: The curvature-forming mechanism and directional control present fundamental theoretical challenges impeding the advancement of curved rectangular pipe jacking technology. This study proposes an active curvature-forming method that integrates an articulated multi-unit rectangular tunneling machine with coordinated cutterhead over-excavation. A mechanical model describing the interaction between the machine’s front and rear shields and the surrounding stratum during curved advancement is established, enabling dynamic and precise calculation of the deflection angle, stratum reaction force, and the required thrust of the directional control jacks. Through numerical case analyses, the influence mechanisms of key parameters, including curve radius, overburden depth, soil internal friction angle, stratum reaction coefficient, and force arm length on thrust distribution are systematically investigated, validating the model’s rationality and applicability. The results demonstrate that increasing the soil internal friction angle or reducing overburden depth significantly decreases the peak thrust, whereas increasing the stratum reaction coefficient or decreasing the curve radius substantially elevates the thrust acting on the outer jack. When the curve radius reduces below a critical threshold, the inner jack thrust transitions from positive to negative, causing the machine to shift from a “dual-side thrusting” mode to an “outer-pushing, inner-pulling” operational pattern. This research provides a theoretical foundation for precise construction control and equipment optimization in curved rectangular pipe jacking applications.

       

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