西部地区侏罗系岩层钻井法凿井铣齿滚刀破岩力计算模型

    Calculation model of rock breaking force of milled-tooth roller cutters for shaft sinking by drilling methods in Jurassic strata of China's Western Region

    • 摘要: 针对中国西部地区侏罗系岩层钻井法凿井滚刀磨损严重、破岩效率低下问题,以该工法常用的铣齿滚刀为研究对象,阐明了滚刀与岩石的接触行为,分析了单圈、单排刀齿的破岩模式,推导了垂直力和滚动力计算公式,建立了三刀齿铣齿滚刀破岩力计算模型;采用数值模拟方法获得了界定破岩模式的临界贯入度,并通过旋转破岩试验验证了破岩力计算模型的合理性;最后,探讨了贯入度、滚刀转速、刀身参数等主要因素对破岩力的影响规律。研究表明,铣齿滚刀单圈刀齿破岩模式可分为递进式破岩和非递进式破岩,单排刀齿破岩模式可分为刀齿协同破岩和刀齿非协同破岩;当h≥5.33 mm时,前后排刀齿为递进式破岩;当h≥3.06 mm时,同排刀齿为协同破岩;垂直力和滚动力均与贯入度、滚刀转速、刀齿刀刃长度呈正相关关系,减小排间距、齿间距可分别减小递进式破岩、刀齿协同破岩的临界贯入度。研究成果可为西部侏罗系岩层钻井法凿井破岩刀具设计优化,以及类似条件机械破岩机理研究提供有益参考。

       

      Abstract: This study addresses the issues of severe wear and low rock-breaking efficiency of shaft sinking by drilling methods in the Jurassic strata of Western China, focusing on milled-tooth roller cutter commonly used in this drilling method. The contact behavior between the milled-tooth roller cutter and the rock is elucidated, and the rock-breaking modes of single-ring, single-row cutter teeth are analyzed. The calculation formulas for vertical force and rolling force are derived, and a rock-breaking force calculation model for a three-tooth milled-tooth roller cutter is established. Using numerical simulations, the critical penetration that defines the rock-breaking mode is determined, and the validity of the rock-breaking force calculation model is verified through rotary rock-breaking experiments. Finally, the influence of key factors such as penetration, cutter rotational speed and tool body parameters on the rock-breaking force is discussed. The main findings are as follows. The rock-breaking mode of the single-ring cutter tooth of the milled-tooth roller cutter can be divided into progressive rock breaking and non-progressive rock breaking, while the rock-breaking mode of the single-row cutter tooth can be classified into cutter tooth cooperative rock breaking and non-cooperative rock breaking. When h≥5.33 mm, the front and rear rows of teeth exhibit progressive rock breaking. When h≥3.06mm, the teeth within the same row exhibit coordinated rock breaking. Both vertical force and rolling force show a positive correlation with penetration, cutter's rotational speeds, and cutter tooth edge length. Reducing the row spacing and tooth spacing can decrease the critical penetration for progressive rock breaking and cooperative rock breaking. The research results provide valuable reference for the design optimization of rock-breaking tools for shaft sinking by drilling methods of Jurassic strata in Western China and for studies on mechanical rock-breaking mechanisms under similar conditions.

       

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