基于浆液浮力消散特性的盾构隧道管片上浮计算模型与验证

    Calculation model and verification of shield tunnel segment flotation based on grout buoyancy dissipation characteristics

    • 摘要: 针对盾构隧道施工过程中常出现的管片上浮问题,首先通过自主研发的同步注浆浮力测试装置,揭示了典型单、双液浆净浮力随时间的变化规律,并采用ExpDec2模型建立净浮力-时间的通用数学表达式。随后综合考虑浆液浮力消散特性、管片自重、盾构推力、地层荷载以及盾尾约束,通过有限元软件ABAQUS建立盾构隧道管片上浮计算模型,探明了典型单、双液同步注浆作用下管片衬砌结构的上浮变形规律,并结合工程实测数据验证了数值计算的合理性。研究结果表明:①同步注浆浆液净浮力随时间的变化可分为缓慢降低的直线段Ⅰ和快速降低曲线段Ⅱ两个阶段,且净浮力降至零时浆液仍处于流塑状态,远未达终凝时间;②建立的管片-注浆层计算模型能够揭示被逐渐胶凝浆液所包裹的管片上浮特性,与实测数据基本一致,可为类似工程管片上浮设计提供依据;③与单液浆相比,双液浆浮力消散时间和物理终凝时间均非常短,从而能够快速腔固管片而大大抑制管片上浮,由此若实际工程管片上浮严重,建议选取胶凝时间快、早期强度高的同步注浆浆液。

       

      Abstract: Addressing the frequent issue of segment flotation during shield tunnel construction, this study first employs a self-developed testing device to reveal the time-dependent variation patterns of net buoyancy in typical single-component grout and two-component grout. A universal mathematical expression for net buoyancy versus time is established using the ExpDec2 model. Subsequently, by comprehensively considering grout buoyancy dissipation characteristics, segment self-weight, shield thrust, ground load, and tail restraint, a finite element model for segment flotation calculation is developed using ABAQUS. This model elucidates the flotation deformation behaviors of segment linings under typical single-component and two-component synchronous grouting and is validated against field monitoring data. The results show that: (1) The time-dependent variation of net grout buoyancy can be divided into two phases: a linear slow-decreasing phase (Phase Ⅰ) and a nonlinear rapid-decreasing phase (Phase Ⅱ). Notably, the net buoyancy diminishes to zero while the grout remains in a fluid-plastic state, far from its final setting time. (2) The proposed segment-grout layer computational model effectively captures the flotation characteristics of segments encapsulated by gradually gelling grout, showing good agreement with field measurements. This model can serve as a theoretical basis for flotation-resistant design in similar projects. (3) Compared to single-component grout, two-component grout exhibits significantly shorter buoyancy dissipation time and physical setting time, enabling rapid stabilization of segments and substantial suppression of flotation. Hence, for projects with severe segment flotation, it is recommended to adopt synchronous grouting materials with fast gelling time and high early-stage strength.

       

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