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张箭, 金俊杰, 丰土根, 刘江涛. 土压平衡盾构渣土浆液配比优化研究[J]. 岩土工程学报, 2023, 45(4): 748-757. DOI: 10.11779/CJGE20220024
引用本文: 张箭, 金俊杰, 丰土根, 刘江涛. 土压平衡盾构渣土浆液配比优化研究[J]. 岩土工程学报, 2023, 45(4): 748-757. DOI: 10.11779/CJGE20220024
ZHANG Jian, JIN Junjie, FENG Tugen, LIU Jiangtao. Optimization of mixture ratio of muck grout by earth pressure balance shield machine[J]. Chinese Journal of Geotechnical Engineering, 2023, 45(4): 748-757. DOI: 10.11779/CJGE20220024
Citation: ZHANG Jian, JIN Junjie, FENG Tugen, LIU Jiangtao. Optimization of mixture ratio of muck grout by earth pressure balance shield machine[J]. Chinese Journal of Geotechnical Engineering, 2023, 45(4): 748-757. DOI: 10.11779/CJGE20220024

土压平衡盾构渣土浆液配比优化研究

Optimization of mixture ratio of muck grout by earth pressure balance shield machine

  • 摘要: 粉质黏土是城市浅覆盾构隧道工程中常见渣土,如何实现渣土的就地资源再利用是盾构领域亟待解决的问题。以南京地铁7号线某粉质黏土地层盾构掘进段为工程背景,采用X射线衍射技术及室内试验等手段,结合SPSS多元回归分析及Matlab多目标规划工具,开展符合现场要求的渣土浆液配比优化研究,探讨粉质黏土替代壁后注浆浆液膨润土的可行性,结合现场实际,研究浆液性能及注浆参数等对渣土浆液渗透阶段扩散规律的影响。研究结果表明:通过配比优化,粉质黏土可替代膨润土制备满足现场施工要求的渣土注浆浆液;性能最优配比渣土浆液在7 d和28 d强度、泌水率和28 d结石体收缩率方面有优势,具备较好的胶结强度、结石效果和稳定性,可节省10.0%的成本;成本最优配比浆液比原配比浆液性能更优,且可节省20.2%的成本。相较于原配比浆液,采用性能最优配比浆液时要适当的减小注入率,采用成本最优配比浆液时要适当的增加注入率。

     

    Abstract: The silty clay is the common muck in urban shallow tunnels, and how to realize the reuse of on-site resources of muck is an urgent problem to be solved in the field of shield tunneling. A shield tunneling section of Nanjing Metro Line 7 in silty clay formation is taken as the engineering background. Based on the SPSS multiple regression analysis and the Matlab multi-objective planning tools, the X-ray diffraction technology and the laboratory tests are used to carry out the optimization of the mixture ratio of muck grout. The feasibility of the silty clay as a substitute for bentonite of backfill grout is discussed. Based on the actual situation, the influences of grout performance and grouting parameters on the diffusion laws of the grout at the seepage stage are studied. The results show that the silty clay can be used to replace the bentonite to prepare grout that meets the requirements of on-site construction through the optimization of the mixture ratio. The grout with the best performance has advantages in 7 d & 28 d-strength, bleeding rate and 28 d shrinkage rate of bonding body. It has good bonding strength, effect and stability, and 10.0% of the costs can be saved. The grout with the cost-optimized mixture ratio has better performance than the grout with the original mixture ratio, and 20.2% of the costs can be saved. Compared with the original grout, the injection rate should be appropriately reduced when the grout with the best performance is used, and the injection rate should be increased when the grout with cost-optimized mixture ratio is used.

     

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